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I'm making the fixture from 1/4" thick aluminum plate. I'm going to use my 10" table saw with a carbide ripping blade to cut
the pieces to length. |
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This is the blade I use. A 10" carbide tipped ripping saw. Works good on aluminum, brass, and bronze. |
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The blade is set to a height just so about 1/8" above the work. |
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I then use a piece of scrap wood over the top of the aluminum. It keeps the chips under control. You won't get sprayed with
hot aluminum chips this way. |
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The two pieces, top and bottom of fixture. |
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Next I needed to cut the top piece in half or about a 3" wide strip. I used a carpenters square to make sure I got some what
of a square cut. |
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Again the scrap board over the top to keep the chips from spraying all over the place. |
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The 3" wide stripe. |
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Test fitting the parts. |
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All screwed together. I Loctited© the screws so they won't come loose. |
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On to the mill. Milling a straight edge on the front. |
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Finishing the edge on the backside. This will be the side that the fixture will be set against. |
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The cross slot on the left has been mill perpendicular to the front. Part is in the fixture to see how it'll work. |
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The fixture ready for the first piece to be milled to length. |
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The large clamps were to bulky when changing parts so I drilled holes for 1/4"-20 threaded bolts and used smaller
clamps. Works a lot better. |
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First piece being trimmed to length. I used the same size bar for the support of the clamps to keep them
level with the part being milled. |
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Here I'm drilling the holes for this particular bar. I'm only using one clamp near the hole. The machinist
clamp holds the back support bar in place while changing parts. |
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